Производство катализаторов

SCR Honeycomb Denitrification Catalyst

Промышленность-leading honeycomb SCR catalysts engineered for superior NOx removal across power and non-power sectors. Ежегодный production capacity of 10,000 m³ backed by Sino-Korean technical expertise.

SCR Honeycomb Denitrification Catalyst

World-Class Catalyst Производство

Проверить химический состав отправителя is a specialized environmental technology company and Sino-Korean joint venture, dedicated to the research, development and production of honeycomb SCR denitrification catalysts.

10,000 m³ Ежегодный Capacity

State-of-the-art manufacturing facility in Dezhou, Shandong Province, equipped with advanced production lines for consistent, high-volume catalyst output.

Proven Технологии

Mature SCR technology with stable, reliable performance. NOx removal efficiency exceeding 90%, ammonia slip controlled below 3 ppmv.

Глобальный охват

Продукция exported to China, South Korea, Southeast Asia and Европа. Партнерские отношения with leading engineering firms, equipment manufacturers and national testing centers worldwide.

How SCR Технологии Works

Selective Catalytic Сокращение (SCR) converts nitrogen oxides (NOx) into harmless nitrogen (N₂) and water (H₂O) using ammonia as the reducing agent in the presence of our high-performance catalyst.

1

Flue Gas Inlet

NOx-laden flue gas enters the SCR reactor at optimal temperature

2

Впрыск NH₃

Ammonia is precisely injected and mixed with the flue gas

3

Catalytic Reaction

NOx + NH₃ → N₂ + H₂O over the honeycomb catalyst surface

4

Clean Emission

Purified gas exits the stack — no secondary pollution

90%+ NOx Removal Efficiency
<3 ppmv Ammonia Slip
0 Secondary Pollution
180–550°C Operating Температура Range

Catalyst Composition

Наш honeycomb SCR catalysts are precisely engineered from high-purity materials to deliver exceptional performance and durability.

TiO₂ Carrier (Substrate)
V₂O₅ Active Component
WO₃ / MoO₃ Promoter / Stabilizer
Additives Binder, Plasticizer & Processing Aids

Технологический процесс

Наш 12-step production process ensures consistent quality and performance across every catalyst unit.

01

Raw Material Intake

High-purity raw materials received and inspected

02

Weighing & Batching

Precision weighing and formulation batching

03

Material Mixing

Homogeneous mixing in high-shear mixers

04

Старение пасты

Controlled aging for optimal plasticity

05

Pre-Extrusion Filtration

Impurity removal through fine filtration

06

Paste Aging II

Secondary aging for uniformity

07

Extrusion Molding

Precision honeycomb structure formation

08

Primary Drying

Controlled moisture removal — stage one

09

Secondary Drying

Precision drying — stage two

10

Calcination

High-temperature thermal treatment and activation

11

Качество Inspection

Comprehensive product testing and verification

12

Упаковка & Shipping

Secure packing and global logistics

Продукт Технические характеристики

Наш comprehensive catalyst portfolio covers a wide range of cell densities to meet diverse industrial requirements. Все dimensions comply with GB 31587-2015 standards.

Cell Configuration Pitch
(mm)
Wall Thickness
(mm)
Opening Width
(mm)
Geometric Surface Area
(m²/m³)
15 × 15 9.8 1.4 8.43 337
16 × 16 9.2 1.2 8.04 366
18 × 18 8.2 1.1 7.10 409
20 × 20 7.4 1.0 6.40 455
21 × 21 7.0 1.0 6.06 475
22 × 22 6.7 0.9 5.83 502
25 × 25 5.9 0.75 5.16 570
30 × 30 4.9 0.65 4.29 686
35 × 35 4.2 0.6 3.63 791
38 × 38 3.9 0.6 3.30 845
40 × 40 3.7 0.55 3.16 899
50 × 50 3.0 0.4 2.57 1,142

* Above dimensions are statistical averages. Actual product dimensions may vary slightly. Все products comply with GB 31587-2015 Honeycomb-type Denitrification Catalyst standards for appearance, geometric performance and physical-chemical properties.

Приложения by Температура Range

Since reaction temperature significantly affects catalyst activity, we have developed specialized products for different flue gas temperature windows across various industries.

185–220°C

Low Температура

  • Container Glass (post-WHB)
  • Coking (post-denitrification)
  • Отходы Incineration
  • Ceramic Kilns
  • Химический Промышленность (caprolactam, nitric acid, pharmaceutical)
  • Power Plant (tail-end, post-FGD)
  • Cement (low-temperature, low-dust)
225–275°C

Medium-Low Температура

  • Container Glass (pre-WHB)
  • Coking (pre-denitrification)
  • Sintering Machine (low-temp)
420–550°C

High Температура

  • Gas Turbine Units
  • Distributed Energy Systems

Advanced Catalyst Testing

Наш in-house testing platform provides comprehensive catalyst performance evaluation under real-world operating conditions.

Activity Testing (K-Value)

Precise measurement of catalytic activity — the catalyst\'s ability to facilitate the reaction between the reducing agent and nitrogen oxides. Testing is performed under controlled conditions:

Inlet Conditions
  • Температура
  • Нет концентрации
  • Концентрация O₂
  • Концентрация SO₂ / SO₃
  • Концентрация NH₃
Parameters
  • Catalyst Volume (v)
  • Ammonia-Nitrogen Molar Ratio (α)
Outlet Conditions
  • Температура
  • Нет концентрации
  • Концентрация O₂
  • Концентрация SO₂ / SO₃
  • Концентрация NH₃

Возможности тестирования

  • Catalyst Activity Detection
  • Mechanical Strength Testing (compressive strength, abrasion resistance)
  • Химический Composition Анализ
  • Physical Недвижимость Testing (specific surface area, pore volume, pore size)
  • Catalyst Life Руководство Curve
  • Catalyst Addition & Replacement Planning

Comprehensive Услуги

We deliver more than products — we provide end-to-end solutions that maximize your SCR system performance.

Installation & Commissioning

Expert on-site catalyst installation, operational guidance, and system commissioning to ensure optimal performance from day one.

Lifecycle Руководство

Comprehensive catalyst life management including performance monitoring, activity tracking, regeneration assessment and replacement scheduling.

Reactor Design & Optimization

Custom denitrification reactor design, flow field optimization, and CFD modeling to achieve uniform gas distribution and maximum efficiency.

Troubleshooting & Анализ

In-depth operational issue diagnosis, catalyst deactivation analysis, poisoning assessment, and performance recovery recommendations.

Процесс Consulting

SCR operational consulting, flue gas condition testing, catalyst selection guidance, and customized solution development for your specific application.

Обеспечение качества

Rigorous testing protocols including full-scale engineering simulation, mechanical strength verification and chemical composition analysis on our in-house platform.

Why Choose Проверить химический состав отправителя Catalysts

Customized Решения

Индивидуальный подход catalyst formulations and reactor designs for each specific project and operating environment.

High Activity & Poison Resistance

High-activity honeycomb catalysts with strong anti-poisoning capability and low SO₂ oxidation rates.

Optimal Gas Distribution

Superior flue gas mixing — uniform composition, temperature and velocity profiles across the catalyst cross-section.

Full-Scale Simulation

Инженерия simulation and pilot testing on our full-scale platform before full deployment.

Expert Техническая поддержка

Dedicated technical service team to resolve complex operational issues throughout the product lifecycle.

Competitive Pricing

High-quality catalysts at competitive prices through efficient manufacturing and Sino-Korean supply chain integration.

Ready to Optimize Your NOx Emissions Control?

Контакты our technical team to discuss your SCR catalyst requirements. We provide customized solutions backed by comprehensive testing and engineering expertise.

Контакты Our Experts

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