Katalizator ishlab chiqarish

SCR Honeycomb Denitrification Catalyst

Sanoat-leading honeycomb SCR catalysts engineered for superior NOx removal across power and non-power sectors. Yillik production capacity of 10,000 m³ backed by Sino-Korean technical expertise.

SCR Honeycomb Denitrification Catalyst

World-Class Catalyst Ishlab chiqarish

Jo'natuvchi kimyoni qiladimi? is a specialized environmental technology company and Sino-Korean joint venture, dedicated to the research, development and production of honeycomb SCR denitrification catalysts.

10,000 m³ Yillik Capacity

State-of-the-art manufacturing facility in Dezhou, Shandong Province, equipped with advanced production lines for consistent, high-volume catalyst output.

Proven Texnologiya

Mature SCR technology with stable, reliable performance. NOx removal efficiency exceeding 90%, ammonia slip controlled below 3 ppmv.

Global qamrov

Mahsulotlar exported to China, South Korea, Southeast Asia and Yevropa. Hamkorliklar with leading engineering firms, equipment manufacturers and national testing centers worldwide.

How SCR Texnologiya Works

Selective Catalytic Kamaytirish (SCR) converts nitrogen oxides (NOx) into harmless nitrogen (N₂) and water (H₂O) using ammonia as the reducing agent in the presence of our high-performance catalyst.

1

Flue Gas Inlet

NOx-laden flue gas enters the SCR reactor at optimal temperature

2

NH₃ in'ektsiyasi

Ammonia is precisely injected and mixed with the flue gas

3

Catalytic Reaction

NOx + NH₃ → N₂ + H₂O over the honeycomb catalyst surface

4

Clean Emission

Purified gas exits the stack — no secondary pollution

90%+ NOx Removal Efficiency
<3 ppmv Ammonia Slip
0 Secondary Pollution
180–550°C Operating Harorat Range

Catalyst Composition

Bizning honeycomb SCR catalysts are precisely engineered from high-purity materials to deliver exceptional performance and durability.

TiO₂ Carrier (Substrate)
V₂O₅ Active Component
WO₃ / MoO₃ Promoter / Stabilizer
Additives Binder, Plasticizer & Processing Aids

Ishlab chiqarish jarayoni

Bizning 12-step production process ensures consistent quality and performance across every catalyst unit.

01

Raw Material Intake

High-purity raw materials received and inspected

02

Weighing & Batching

Precision weighing and formulation batching

03

Material Mixing

Homogeneous mixing in high-shear mixers

04

Yopishtirishni qaritish

Controlled aging for optimal plasticity

05

Pre-Extrusion Filtration

Impurity removal through fine filtration

06

Paste Aging II

Secondary aging for uniformity

07

Extrusion Molding

Precision honeycomb structure formation

08

Primary Drying

Controlled moisture removal — stage one

09

Secondary Drying

Precision drying — stage two

10

Calcination

High-temperature thermal treatment and activation

11

Sifat Inspection

Comprehensive product testing and verification

12

Qadoqlash & Shipping

Secure packing and global logistics

Mahsulot Texnik xususiyatlari

Bizning comprehensive catalyst portfolio covers a wide range of cell densities to meet diverse industrial requirements. Barchasi dimensions comply with GB 31587-2015 standards.

Cell Configuration Pitch
(mm)
Wall Thickness
(mm)
Opening Width
(mm)
Geometric Surface Area
(m²/m³)
15 × 15 9.8 1.4 8.43 337
16 × 16 9.2 1.2 8.04 366
18 × 18 8.2 1.1 7.10 409
20 × 20 7.4 1.0 6.40 455
21 × 21 7.0 1.0 6.06 475
22 × 22 6.7 0.9 5.83 502
25 × 25 5.9 0.75 5.16 570
30 × 30 4.9 0.65 4.29 686
35 × 35 4.2 0.6 3.63 791
38 × 38 3.9 0.6 3.30 845
40 × 40 3.7 0.55 3.16 899
50 × 50 3.0 0.4 2.57 1,142

* Above dimensions are statistical averages. Actual product dimensions may vary slightly. Barchasi products comply with GB 31587-2015 Honeycomb-type Denitrification Catalyst standards for appearance, geometric performance and physical-chemical properties.

Ilovalar by Harorat Range

Since reaction temperature significantly affects catalyst activity, we have developed specialized products for different flue gas temperature windows across various industries.

185–220°C

Low Harorat

  • Container Glass (post-WHB)
  • Coking (post-denitrification)
  • Chiqindi Incineration
  • Ceramic Kilns
  • Kimyoviy Sanoat (caprolactam, nitric acid, pharmaceutical)
  • Power Plant (tail-end, post-FGD)
  • Cement (low-temperature, low-dust)
225–275°C

Medium-Low Harorat

  • Container Glass (pre-WHB)
  • Coking (pre-denitrification)
  • Sintering Machine (low-temp)
420–550°C

High Harorat

  • Gas Turbine Units
  • Distributed Energy Systems

Advanced Catalyst Testing

Bizning in-house testing platform provides comprehensive catalyst performance evaluation under real-world operating conditions.

Activity Testing (K-Value)

Precise measurement of catalytic activity — the catalyst\'s ability to facilitate the reaction between the reducing agent and nitrogen oxides. Testing is performed under controlled conditions:

Inlet Conditions
  • Harorat
  • YO'Q diqqat
  • Kislorod konsentratsiyasi
  • SO₂ / SO₃ konsentratsiyasi
  • NH₃ konsentratsiyasi
Parameters
  • Catalyst Volume (v)
  • Ammonia-Nitrogen Molar Ratio (α)
Outlet Conditions
  • Harorat
  • YO'Q diqqat
  • Kislorod konsentratsiyasi
  • SO₂ / SO₃ konsentratsiyasi
  • NH₃ konsentratsiyasi

Sinov imkoniyatlari

  • Catalyst Activity Detection
  • Mechanical Strength Testing (compressive strength, abrasion resistance)
  • Kimyoviy Composition Tahlil
  • Physical Mulk Testing (specific surface area, pore volume, pore size)
  • Catalyst Life Boshqaruv Curve
  • Catalyst Addition & Replacement Planning

Comprehensive Xizmatlar

We deliver more than products — we provide end-to-end solutions that maximize your SCR system performance.

Installation & Commissioning

Expert on-site catalyst installation, operational guidance, and system commissioning to ensure optimal performance from day one.

Lifecycle Boshqaruv

Comprehensive catalyst life management including performance monitoring, activity tracking, regeneration assessment and replacement scheduling.

Reactor Design & Optimization

Custom denitrification reactor design, flow field optimization, and CFD modeling to achieve uniform gas distribution and maximum efficiency.

Troubleshooting & Tahlil

In-depth operational issue diagnosis, catalyst deactivation analysis, poisoning assessment, and performance recovery recommendations.

Jarayon Consulting

SCR operational consulting, flue gas condition testing, catalyst selection guidance, and customized solution development for your specific application.

Sifatni ta'minlash

Rigorous testing protocols including full-scale engineering simulation, mechanical strength verification and chemical composition analysis on our in-house platform.

Why Choose Jo'natuvchi kimyoni qiladimi? Catalysts

Customized Yechimlar

Moslashtirilgan catalyst formulations and reactor designs for each specific project and operating environment.

High Activity & Poison Resistance

High-activity honeycomb catalysts with strong anti-poisoning capability and low SO₂ oxidation rates.

Optimal Gas Distribution

Superior flue gas mixing — uniform composition, temperature and velocity profiles across the catalyst cross-section.

Full-Scale Simulation

Muhandislik simulation and pilot testing on our full-scale platform before full deployment.

Expert Texnik yordam

Dedicated technical service team to resolve complex operational issues throughout the product lifecycle.

Competitive Pricing

High-quality catalysts at competitive prices through efficient manufacturing and Sino-Korean supply chain integration.

Ready to Optimize Your NOx Emissions Control?

Aloqa our technical team to discuss your SCR catalyst requirements. We provide customized solutions backed by comprehensive testing and engineering expertise.

Aloqa Our Experts

Mahsulotlarimiz va yechimlarimiz haqida batafsil ma'lumot olish uchun mutaxassislarimizga murojaat qiling. Sizdan xabar olishni intiqlik bilan kutamiz.

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